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A cyclonic separation is a method of removing particulates from an air, gas or liquid stream, without the use of filters, through vortex separation. When removing particulate matter from liquids, a hydrocyclone is used; while from gas, a gas cyclone is used.

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Many things can be done to improve the separation efficiency, including: changing the rate of material feed; changing the grain size of the material; changing the slurry mass percentage; adjusting the cutter bar positions; running the output of one spiral separator (often, a third, intermediate, cut) through a second.

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Design Concept for a More Efficient Separator

efficiency contributed by the annular or settling efficiency described in Lezalde’s equation. If this is 100% and x = 1, the separator efficiency is 100%. If only the first two terms are considered and x=1, high efficiency can be achieved in a knock out drum when mechanical efficiency is low but settling separation efficiency is high.

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